ICC INDUSTRIAL CONTROL COMMUNICATIONS, INC. Madison Office Houston Office 1600 Aspen Commons, Suite 210 12300 Dundee Court, Suite 212 Middleton, WI
9Text-Based Console Configuration Unit configuration is performed via a text-based console interface, available locally over the RS232 port via a s
103. Installing the Gateway The gateway’s installation procedure will vary slightly depending on the chosen mounting method and the networks that
114. Using the dimensions provided in Figure 2, drill four 0.150” diameter holes at the specified locations on the panel. As a convenient pattern
12 Figure 3: DIN Rail Mounting Kit Installation 3.2 Installation for Non-Toshiba ASD Networks Note that in order to power the unit when not con
13it is advantageous to check that the drive’s common serial communication data rate is set to its maximum speed. Because the gateway will communi
14over to CNU1 (on the drive control board) and CNU1A (on the LCD panel). Refer to Toshiba’s documentation for any precautions or notices regardin
153.3.2 Installation for S7, S9, S11, A7 and VF-nC1 ASDs 1. Mount the unit via the desired method (refer to section 3.1). 2. CAUTION! Verify th
1610. Turn the power sources to all connected drives ON, and verify that the drives function properly. If the drives do not appear to power up, o
174. RS485 Port Electrical Interfaces In order to ensure appropriate network conditions (signal voltage levels, etc.) when using the gateway’s RS4
185. Environmental Specifications Item Specification Operating Environment Indoors, less than 1000m above sea level, do not expose to direct sunl
1Introduction Thank you for purchasing the ICC XLTR-200 Serial Multiprotocol Network Gateway. The XLTR-200 allows information to be transferred s
196. Maintenance and Inspection Preventive maintenance and inspection is required to maintain the gateway in its optimal condition, and to ensure
207. Storage and Warranty 7.1 Storage Observe the following points when the gateway is not used immediately after purchase or when it is not used
218. LED Indicators The gateway contains several different LED indicators, each of which conveys important information about the status of the uni
2210. Auxiliary Power Supply The ICC part #10456 120VAC/9VDC power supply can be used to power the unit via the AUX PWR input. If providing your
2311. Unit Configuration Concepts 11.1 Port and Protocol Configuration Each of the communication ports can be individually configured or enabled/
24points that are found to have their timeout enable selections set to “enabled” will then have their configured timeout values automatically writt
25RS485A port. And, because the RS485A port has been designated as a Modbus Master, then the “Modbus Master” portion of point #5’s configuration w
265. Download a copy of the unit’s configuration file to your PC for backup purposes Of course, it is possible to simplify or even eliminate some
2712. Console Access 12.1 RS232 The console is accessible via an RS232 interface for direct connection to a computer’s serial (COM) port. This i
2812.1.3 Application Configuration As previously mentioned, any PC communication software and PC serial port can be used. The software configurat
2 XLTR-200 Serial Multiprotocol Network Gateway User's Manual Part Number 10604-1.100-000 Printed in U.S.A. ©2006 Industrial Control Communic
29 Figure 8: HyperTerminal Properties…Connect To…Configure Figure 9: HyperTerminal Properties…Settings
3012.2 Invocation The console provides standard access and editing methods for the various configuration items (ports, points and their associated
3112.3 Main Menu The main menu is shown in Figure 11. All gateway configuration is performed by “drilling down” into progressively lower-level me
3212.3.1 View/Edit Points Main menu selection number 1 displays a screen which shows a summary of the current point configuration (see Figure 12).
33 Figure 13: Edit a Point • Edit Name: Menu selection number 1 allows you to change the point’s name. For example, the bottom of Figure 13 show
34 Toshiba Point Attributes Figure 14: Edit Toshiba Attributes • Edit Address: Menu selection 1 allows you to edit the network address of the T
35 Mitsubishi Point Attributes Figure 15: Edit Mitsubishi Attributes • Edit Address: Menu selection 1 allows you to edit the network address of
36Modbus Master Point Attributes Figure 16: Edit Modbus Master Attributes • Edit Address: Menu selection 1 allows you to edit the network addre
37Modbus Slave Point Attributes Figure 17: Edit Modbus Slave Attributes • Edit Register: Menu selection 1 allows you assign a Modbus holding re
38Metasys N2 Point Attributes Figure 18: Edit Metasys N2 Attributes • Edit Object Type: Menu selection 1 allows modification of the object type
3Usage Precautions • Please use the gateway only when the ambient temperature of the environment into which the unit is installed is within the f
3912.3.2 View/Edit Ports Main menu selection number 2 displays a screen which shows a summary of the current port configuration (see Figure 19).
40RS485/232 Port Configuration Figure 20: Edit Port Configuration • Edit Protocol Selection: Menu selection 1 allows you to change what serial
4112.3.3 Load Points Main menu selection number 3 allows the retrieval of a predefined configuration into working memory and the flash file system
42selection, making the specific Xmodem protocol selection arbitrary. The first argument of the xmodem command indicates the mode, and must be set
43 Figure 23: HyperTerminal receive file dialog box When uploading a file, the procedure is similar to downloading. Enter “/u” instead of “/d” fo
4413. Protocol-Specific Information This section will discuss topics that are specific to each of the available network selections. 13.1 Modbus
45object, no Modbus exception will be immediately returned. However, the point will always reflect the “source port” status and object value. In
46Note that this coil-to-register/bit relationship holds true regardless of whether or not holding register #3 is assigned to a point. If holding
47slave. This gateway follows this generally-accepted industry paradigm, where a point’s configured Modbus master “register” value is decremented
4813.2 Metasys N2 • The gateway acts as a Johnson Controls Metasys N2 slave, and supports N2 analog input, analog output, binary input and binary
4TABLE OF CONTENTS 1. The Network Gateway Series Concept...7 2. Feature Summary...
49• The Metasys device type for the gateway is VND. • Because the Metasys N2 protocol specifies strict response timing requirements, all accessi
50 Gateway RS-485 Terminals N2 Network Devices SHIELDA B N2+ N2- SHIELD SG GND Figure 25: N2 Bus Cable Connection
5113.3 Toshiba Common Serial ASD Protocol • The gateway can act as a Toshiba ASD master via the dedicated common serial port connections. All T
52 Figure 26: RS485 Terminal Block (CN3) and Duplex Selection Jumpers • The Toshiba RS485 terminal block connections for G7/Q7/H7/W7 drives are s
53• The drive response timeout (in seconds) is assigned via the designated port’s “Timeout” selection. If “0” is chosen (an invalid timeout time)
5413.5 Mitsubishi ASD Protocol • The gateway acts as a Mitsubishi protocol master via its RS-485 ports. Adjustable speed drives such as the FR-A
55 Connect as shown in Figure 30. Figure 29: EIA/TIA Wiring Standards RDA SDASignalGround (TB:3) B(TB:2) SDB RDBA(TB:1) Figure 30: PU Port Con
56 SignalGround (TB:3) B(TB:2) A (TB:1) Figure 31: 700-Series ASD Connections • Note that although the 700-series ASD also supports the Modbus
57on these parameters, please refer to the relevant Mitsubishi documentation. Table 3: Additional Mitsubishi Parameter Assignments Parameter Numbe
5813.6 Siemens FLN Currently, the XLTR-200 supports Siemens application number 2750. This application acts as an FLN to Mitsubishi gateway. 13.
512.1.3 Application Configuration ... 28 12.2 Invocation ...
5913.6.2 Supported Subpoints This application contains a predefined set of FLN subpoints (refer to Table 4). These points are static for this app
6013.6.3 Subpoint Details This section gives a brief overview of each subpoint, including any notable behavior or settings. Further information m
61 11. CMD REV.STOP Commands the drive to run reverse or stop. Note that commanding this point is effective only when the drive is configured for
62point’s value is “NO”. The drive network wiring, etc., should also be inspected in such a condition in order to identify the cause of the commun
6313.7 Toshiba 3-Series ASD Protocol • The gateway can act as an RS232 master for Toshiba 3-series ASDs (G3, H3, E3 etc.) Use of the ICC “Toshib
6413.7.1 Command Parameters Parameter Bit Function Bank Mask Adjustment Range Multiplier 0001 word Frequency command 0 FFFF 0.00 ∼ 400.00Hz Actu
6513.7.2 Monitor Parameters Parameter Bit Function Bank Mask Adjustment Range Multiplier 0005 word Output frequency monitor 0 FFFF 0.00 ~ 40
66Parameter Bit Function Bank Mask Adjustment Range Multiplier 0012 high byte 2nd past trip 0 7F00 low byte 1st past trip (oldest) 007F
67Table 5: Input Terminal Status Monitor (parameter 000D) Bit Input Terminal 0 1 Single-Bit Read Mask bit 0 F terminal - CC open terminal - C
68Table 7: Inverter Status 1 (parameter 000F) Bit Inverter Status 0 1 Single-Bit Read Mask bit 0 running (accel/decel) running 0001 bit 1 un
614.2 Connection ...92 14.3 Using the RFU Utility ...
6913.7.3 Fundamental Parameters #1 Parameter Function / Title Bank Mask Adjustment Range Multiplier 0026 MAXIMUM OUTPUT FREQUENCY (*) 0 / 1 FF
7013.7.4 Fundamental Parameters #2 Parameter Function / Title Bank Mask Adjustment Range Multiplier 0034 BASE FREQUENCY #2 0 / 1 FFFF 09C4 ∼
7113.7.6 Terminal Selection Parameters Parameter Function / Title Bank Mask Adjustment Range Multiplier 0044 INPUT TERMINAL SELECTION 0 / 1
72Parameter Function / Title Bank Mask Adjustment Range Multiplier 0061 LOW SPEED SIGNAL OUTPUT FREQ 0 / 1 FFFF 0 ∼ Fmax 0.01 0062 ACC/DEC CO
73Table 9: Input Terminal Selections Setting Value Data (Hex) Function Setting Value Data (Hex) Function 0 10C8 R (reverse run) 28 04AF Bina
74Table 10: Output Terminal Selections (RCH, LOW, FL, OUT relay contacts) Setting Value Data (Hex) Function Setting Value Data (Hex) Function 0 0
7513.7.7 Special Control Parameters Parameter Function / Title Bank Mask Adjustment Range Multiplier 0069 START-UP FREQUENCY 0 / 1 FFFF 0000
7613.7.8 Frequency Setting Parameters Parameter Function / Title Bank Mask Adjustment Range Multiplier 0081 FREQUENCY PRIORITY SELECTION #1 0 /
77Parameter Function / Title Bank Mask Adjustment Range Multiplier 0098 BINARY INPUT STD OR ADJUSTABLE 0 / 1 0001 0000: Standard (0) 0001: Ad
78Parameter Function / Title Bank Mask Adjustment Range Multiplier 0110 higher PRESET SPEED #8 OPERATING MODE 1 040C Same as PRESET SPEED #1 OPE
71. The Network Gateway Series Concept The XLTR-200 is a member of the ICC Network Gateway Series product family. Members of this family are desi
7913.7.9 Protection Function Parameters Parameter Function / Title Bank Mask Adjustment Range Multiplier 011F DYNAMIC BRAKING SELECTION 0 / 1
80Parameter Function / Title Bank Mask Adjustment Range Multiplier 0133 STALL PROTECTION ENABLE 0 / 1 0040 0000: ON (0) 0040: OFF (1) 0134
8113.7.10 Pattern Run Control Parameters Parameter Function / Title Bank Mask Adjustment Range Multiplier 0146 PATTERN RUN SELECTION 0 / 1 000
82Parameter Function / Title Bank Mask Adjustment Range Multiplier 016A PATTERN GROUP #4 SPEED #1 0001 ∼ 000F: Speeds 1 ∼ 15 016B PATTERN
83Parameter Function / Title Bank Mask Adjustment Range Multiplier 0185 < 4 SPEED #10 DRIVE TIME 1 FFFF 0000 ∼ 1F40 (0 ∼ 8000) 1 0186 SPEED
8413.7.11 Feedback Control Parameters Parameter Function / Title Bank Mask Adjustment Range Multiplier 0190 FEEDBACK CONTROL SELECTION 0 / 1 0
8513.7.12 Communication Setting Parameters Parameter Function / Title Bank Mask Adjustment Range Multiplier 0204 INVERTER ID NUMBER 1 00FF 0000
8613.7.13 AM/FM Terminal Adjustment Parameters Parameter Function / Title Bank Mask Adjustment Range Multiplier 0218 FM TERMINAL FUNCTION SELEC
8713.7.14 Utility Parameters Parameter Function / Title Bank Mask Adjustment Range Multiplier 021C INDUSTRIAL APPLICATIONS (previous setting mo
88Parameter Function / Title Bank Mask Adjustment Range Multiplier 022D ACC/DEC TIME UNITS SELECTION 0 / 1 0004 0000: 0.1 sec. (0) 0004: 0.01
82. Feature Summary RS485 Ports Two half-duplex 2-wire RS485 ports (A / B / Signal Ground / Shield). These ports allow a selection of various mas
8913.7.15 Motor Rating Parameters Parameter Function / Title Bank Mask Adjustment Range Multiplier 0242 NUMBER OF MOTOR POLES 0 / 1 00FF 0001
9013.7.16 Inverter Fault Codes LCD Display Message Data (Hex) Explanation NO ERROR ××00 No error has been recorded since the last inverter reset
91LCD Display Message Data (Hex) Explanation OPTION PCB ERROR (PRESS CLEAR) ××1B Option PCB error OPTION ROM ERROR ××1C Option ROM error LOW CURREN
9214. Firmware Updates The gateway’s embedded firmware resides in flash memory that can be updated in the field. Firmware updates may be released
9314.3 Using the RFU Utility Support for downloading new application firmware to the gateway is provided by the free Rabbit Field Utility (RFU), w
94“Comm Port” settings, which depends on the COM port you are using. Click “OK” when complete. Figure 33: Communications Options Window Next, s
95 Once the RFU utility has been configured, the flash firmware files can be downloaded to the gateway by two different methods. The simplest way
9614.4 Wrap-Up Once downloading is complete, close the RFU utility, move “CFG” switch #1 back to the “OFF” (left-hand) position to exit “firmware
9715. Notes
ICC INDUSTRIAL CONTROL COMMUNICATIONS, INC. Madison Office Houston Office 1600 Aspen Commons, Suite 210 12300 Dundee Court, Suite 212 Middleton, WI
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